Wax Thermostatic Element LG002X

The LG002X Wax Thermostatic Element is a wide-span, dual-purpose thermostatic actuator engineered to deliver precise mechanical response at both the low-temperature freeze protection threshold of 1.6°C to 4°C and across the full operating range up to 90°C. Built with Legom’s proprietary patented wax formula, the LG002X delivers consistent, repeatable stroke actuation across a rated lifespan of 100,000 cycles. It has passed European product certification by accredited institutions including ACS and WRAS.

With a high testing load of 90N, a total stroke of ≤10mm across the 1°C to 90°C span, and independently verified dimensional stability after both 30,000 and 100,000 actuation cycles, the LG002X combines freeze-range sensitivity with broad operating capability. Constructed from copper with a maximum load of 140N and a spring rate of 5N/mm, it is suited for applications requiring strong, reliable actuation from near-freezing temperatures through full HVAC operating ranges.


Key Benefits
  • Dual-range capability – Active at both the freeze protection threshold (1.6°C~4°C, 4.5 ± 0.45mm stroke) and across the full operating span up to 90°C, covering both low-temperature protection and standard HVAC control in a single element
  • Widest total stroke range – Total stroke of ≤10mm across 1°C to 90°C, the largest cumulative stroke span among Legom wax elements, providing maximum proportional control range for complex valve assemblies
  • Independently verified lifecycle performance – Dimensional stability confirmed at two milestones: length ≥19.5mm after 30,000 cycles and ≥19.2mm after 100,000 cycles, demonstrating consistent performance throughout service life
  • High testing load of 90N – Provides strong actuation force at the 25°C reference point with spring elastic stiffness of 5N/mm, suitable for valve assemblies requiring firm piston engagement
  • Patented wax formula – Proprietary Legom formulation delivers superior sensitivity and temperature-response accuracy versus standard wax elements
  • ACS and WRAS certified – Passed European experimental institution product certification, confirming suitability for potable water and HVAC applications in international markets
  • Copper construction – Corrosion-resistant material ensures long-term durability in wet and thermally cycled environments
  • OEM and ODM customization available – Temperature range, working stroke, and maximum load can be customized to suit specific product requirements

Technical Specifications
Parameter Specification
Model LG002X
Material Copper
Maximum Load 140N
Minimum Load 55N
Testing Load 90N
Spring Rate 5N/mm
Maximum Temperature 90°C
Stroke L = 20 ± 0.25mm at 25°C, 90N
Lifespan 100,000 cycles
Certification ACS, WRAS

Temperature vs. Stroke

Temperature (°C) Stroke (mm)
1.6°C ~ 4°C 4.5 ± 0.45
4°C ~ 25°C ≤ 6
1°C ~ 90°C ≤ 10

Stroke values measured during heating-up cycle. Cooling-down cycle may exhibit slight hysteresis typical of wax thermostatic elements. Spring elastic force is 90N at 25°C with spring elastic stiffness of 5N/mm. Refer to the Temperature VS. Stroke curve in the Datasheet for the full graphical representation.

Lifecycle Performance

  • After 30,000 cycles of life testing, length shall be no less than 19.5mm
  • After 100,000 cycles of life testing, length shall be no less than 19.2mm

Application & Use Cases
  • Anti-freeze valve assemblies – The 1.6°C to 4°C activation stroke of 4.5mm makes the LG002X suitable as the thermostatic actuator inside freeze protection valves for heat pump systems and outdoor piping exposed to sub-4°C temperatures
  • Thermostatic mixing valves (TMV) – The wide total stroke range up to 90°C allows integration into thermostatic mixing valves where the element must remain proportionally active from near-freezing through full hot water delivery temperature
  • HVAC and underfloor heating systems – Applied in thermostatic control assemblies for heating circuits where the element must respond across both system startup (low temperature) and full operating conditions
  • Solar thermal and heat pump systems – Used in thermostatic assemblies where fluid temperature spans a wide range from near-ambient in standby to elevated temperatures during active operation
  • Automotive engine cooling systems – Applied in engine thermostats requiring reliable actuation beginning from very low coolant temperatures during cold-start through full operating temperature
  • Plumbing, sanitary, shipping, military, and other industries – Suitable for any application requiring self-acting thermostatic control across a broad temperature range without electrical dependency

Installation Notes
  • The LG002X must be installed in direct contact with the fluid whose temperature it is intended to sense, ensuring accurate thermostatic response across the full 1°C to 90°C operating range
  • Ensure the element is fully immersed in the flow path within the host valve or assembly to prevent slow or inaccurate actuation caused by partial exposure to the medium
  • Do not expose the element to temperatures exceeding 90°C, as sustained exposure above the maximum rated temperature may permanently degrade the wax charge and reduce stroke accuracy
  • Avoid applying forces exceeding the maximum load of 140N to the piston during assembly or operation
  • The host valve or actuator assembly must provide adequate spring-back force to reset the piston on cooling. Note that spring elastic force at 25°C is 90N with stiffness of 5N/mm – ensure the host assembly spring is compatible with these values
  • Keep the element away from external heat sources not part of the intended sensing medium to avoid premature or incorrect actuation, particularly important given the element’s sensitivity starting from 1.6°C
  • For OEM integration, confirm three key parameters in writing before finalizing the order: temperature range, working stroke, and maximum load

Frequently Asked Questions
How does the LG002X compare to the LG015X, which also activates at 1.6°C?

Both the LG002X and LG015X activate at the same low-temperature threshold of 1.6°C to 4°C with a similar stroke of 4.5mm, making them both suitable for freeze protection applications. The key difference is in their broader operating profiles. The LG015X has minimal stroke (≤0.5mm) above 4°C up to 25°C, making it a true single-purpose freeze protection element that stays retracted under normal conditions. The LG002X continues to extend significantly beyond 4°C with ≤6mm additional stroke up to 25°C and ≤10mm total up to 90°C, making it the better choice when the valve must remain proportionally active across a wide temperature range beyond the freeze threshold.

What certifications does the LG002X hold?

The LG002X has passed European experimental institution product certification under ACS and WRAS standards, confirming its suitability for use in drinking water systems and broader HVAC and plumbing applications in certified markets.

What lifecycle testing data is available for the LG002X?

The LG002X has verified dimensional stability at two points during its rated 100,000-cycle lifespan. After 30,000 cycles, the element length must be no less than 19.5mm. After 100,000 cycles, it must be no less than 19.2mm. This independently verified data confirms consistent mechanical performance throughout the full rated service life.

How should I read the three-row stroke table?

The first row (1.6°C~4°C, 4.5 ± 0.45mm) describes the primary freeze-protection actuation stroke. The second row (4°C~25°C, ≤6mm) shows the additional stroke available as temperature rises above the freeze threshold into the ambient range. The third row (1°C~90°C, ≤10mm) gives the total cumulative stroke across the full operating span from near-freezing to maximum temperature. Refer to the Temperature VS. Stroke curve in the Datasheet for the complete graphical representation.

Can the LG002X be customized for different temperature or stroke requirements?

Yes. Legom offers full OEM and ODM customization. If your application requires a different activation temperature, working stroke, or load specification, the engineering team can develop a customized solution. Written confirmation of three key parameters is required before any customization project begins: temperature range, working stroke, and maximum load.

How do I select the right wax thermostatic element for my product?

The key selection criteria are the required activation temperature range, the working stroke needed to actuate your valve mechanism, and the maximum load the element must deliver. If you are unsure about any of these parameters, the Legom team can assist with selection or develop a custom element. Contact us via WhatsApp or email to begin the process.


OEM & ODM Customization

Legom supports full OEM and ODM services for the LG002X Wax Thermostatic Element. Our engineering team can customize the activation temperature range, working stroke, and maximum load to match your product requirements. Before any commitment, written confirmation of three key performance parameters is required: temperature range, working stroke, and maximum load. All customization projects are handled with strict confidentiality. Contact us via WhatsApp or info@legomsmart.com.


Datasheet

Product information last reviewed by the Legom Technical Team. For the most current specifications, refer to the official datasheet or contact our sales team.

Custom OEM & ODM Solutions

Legom is a direct manufacturer offering end-to-end OEM and ODM services. With our in-house engineering and production capabilities, we work closely with distributors and system integrators to deliver fully customized solutions under strict NDA.

Legom-Product-Custom

Contact Us!